Revolution In
System
Performance
At NovIngiX, We Are Redefining
The
Steel Industry Through Digitalization,
Industry 4.0, Yearly Advisory Services, And Innovative Solutions.
Our
Mission
Is To
Lead The Industry Towards Greater
Efficiency.
25+ Years
Process Expertise
Industry 4.0
Digital Transformation
Efficiency Improvement
Sustainable Yield
Absolute Automation
Zero Downtime
With 25+ Years Of Expertise In The Process Industry, Our Team Specializes In:
Efficiency improvement projects
Optimizing industrial operations through innovative solutions.
Industry 4.0 initiatives
Integrating smart automation, IoT, and data-driven technologies.
End-to-end project management
Including engineering, execution, software development, and commissioning.
By combining deep industry expertise with a customer-centric approach, we help industries improve operational efficiency, reduce waste, and build a sustainable competitive advantage through innovative automation and digital solutions.
Business Objective
"To Be The Leading Provider Of Innovative Automation Solutions, Expert Advisory Services, And Comprehensive Training Programs For Process Industries, Ensuring Seamless Plant Upgrades That Drive Operational Efficiency, Safety, And Sustainability."
Our goal is to empower clients with:
Engineering Today. Building Tomorrow.
Mission
Striving for excellence through technological innovations. Empowering industries through comprehensive training.
Technological Innovations
Driving progress with state-of-the-art engineering.
Comprehensive Training
Empowering the workforce for tomorrow's challenges.
Industrial Excellence
Setting unmatched standards in process automation.
Vision
To become a prominent innovator and mentor in automation for the steel industry by setting benchmarks in technological excellence.
Prominent Innovator
Leading the future of automation systems.
Industry Mentor
Guiding transformations across the sector.
Engineering Expertise
Across Every Stage.
At NovIngiX, we specialize in delivering cutting-edge automation solutions, expert advisory services, and comprehensive training programs tailored to the needs of the steel and process industries. Our goal is to enhance operational efficiency, reduce downtime, and drive long-term profitability while ensuring adherence to safety and environmental standards.
Maintenance & Support Services
Keeping industrial operations running smoothly requires proactive maintenance and expert support. Our maintenance services ensure minimal downtime, reduced operational risks, and increased system reliability.
Preventive Maintenance Programs
Scheduled inspections and servicing to avoid unexpected failures.
Remote Support & Diagnostics
Fast troubleshooting through advanced monitoring technologies.
24/7 Technical Support
Round-the-clock assistance for uninterrupted plant operations.
We help industries bridge the gap between automation, process understanding, and issue resolution, reducing external dependency and improving in-house expertise.
Advisory Services
Our expert advisory services are designed to improve automation performance, optimize production processes, and ensure seamless plant operations.
24/7 Support
Continuous technical guidance for uninterrupted production.
Breakdown Analysis & Prevention
Detailed issue tracking to minimize recurring problems.
Process Optimization
Tailored solutions to reduce operational costs and maximize output.
From Concept to Commissioning—Delivering Automation Solutions with Defined Performance, Operational Excellence, and Industry 4.0 Readiness.
- Comprehensive Automation Consultancy – From concept to successful commissioning.
- System Requirement Definition based on process needs and production objectives.
- Performance Parameter Finalization – Speed, cut length accuracy, productivity, and quality benchmarks.
- Complete Automation Scheme Development including PLC, SCADA, Drives, Instrumentation, and Network Architecture.
- Technology Selection & System Optimization for reliable, scalable, and future-ready solutions.
- Preparation & Review of Technical Specifications and engineering documentation.
- Design Review & Drawing Approval Support for seamless project execution.
- Vendor Evaluation, Technical Bid Analysis & Inspection Support.
- Project Coordination & Implementation Assistance from engineering through commissioning.
- Performance Validation & System Acceptance against predefined operational parameters.
- Operator Training & Knowledge Transfer for sustainable plant operations.
- Industry 4.0 Ready Solutions with provision for EMIS, Production Monitoring, Material Traceability, MES & Digital Transformation.
- End-to-End Project Involvement until successful handover and performance guarantee.
Training Programs
We offer industry-specific training programs to enhance workforce competency and technical expertise.
On-Site & Operational Training
Real-world, hands-on experience and best practices for automation technology usage.
Online Issue-Based Solution Training
Targeted online training focused on resolving specific operational challenges with actionable solutions.
Our Training Covers:
- Operator Training – Enhancing system operation efficiency.
- Technical Staff Training – Upskilling engineers and maintenance personnel.
- Process & Automation Correlation.
- Product & Domain Knowledge.
Automation System Design
We design and integrate customized automation solutions to improve efficiency and streamline industrial processes.
Bespoke Automation Systems
Tailor-made solutions for enhanced plant performance.
System Integration
Seamless connection between automated components for smooth operations.
Process Automation
Utilizing Industry 4.0 technologies for data-driven decision-making.
Industry 4.0 & Energy Consulting
We help industries leverage digital transformation, automation, and smart energy management to maximize efficiency and reduce operational costs.
Feasibility Studies
Strategic guidance for Greenfield & Brownfield projects.
Digital Transformation
AI, IoT, and data analytics integration.
Energy Efficiency
Smart sensors for real-time energy tracking.
Data-Driven Insights
Customized strategies to reduce waste & optimize consumption.
Project Management & Execution
We provide end-to-end project management solutions, ensuring seamless execution from planning to commissioning.
Project Lifecycle Management
From initial design all the way to implementation.
Inspection & Quality Assurance
Ensuring absolute compliance with industry standards.
Commissioning & Testing
Guaranteeing system readiness and total reliability.
Our Products
Driving Efficiency & Innovation
At NovIngiX, we develop cutting-edge automation solutions designed to enhance efficiency, reduce downtime, and optimize industrial operations. Our products focus on process automation, digitalization, and energy efficiency, helping industries streamline workflows and maximize productivity.
Process Optimization
Streamlining workflows
Energy Efficiency
Reducing consumption
Automation & Digitalization
Smart environments
Cost Reduction
Identifying savings
Process Optimization
Streamlining workflows
Energy Efficiency
Reducing consumption
Automation & Digitalization
Smart environments
Cost Reduction
Identifying savings
Efficiency Improvement Projects
Process Optimization
Streamlining workflows & eliminating bottlenecks.
Automation & Digitalization
Implementing AI, IoT, and data analytics.
Energy Efficiency
Reducing consumption through optimized operations.
Customized Reports
Customized reports delivering actionable insights for better analysis, improved operational efficiency, and continuous process improvement.
Energy Optimization Systems
Optimizing energy consumption in Pollution system of induction furnaces by implementing an advanced system for monitoring and controlling fumes density.
Optimizing Every Resource. Maximizing Every Opportunity.
- Improve utilization of electricity, water, hydraulic oil, compressed air, and other critical utilities.
- Reduce operational wastage through real-time monitoring and intelligent automation.
- Identify hidden losses and optimize resource consumption across the plant.
- Minimize idle running and eliminate non-productive energy usage.
- Enhance equipment efficiency through data-driven process optimization.
- Optimize utility operations to reduce operating costs and improve reliability.
- Reduce maintenance costs through condition monitoring and preventive actions.
- Enable sustainable operations with measurable improvements in resource efficiency.
- Customized solutions focused on higher productivity, lower operating costs, and improved profitability.
- Develop performance dashboards and KPIs for continuous operational improvement.
- Build a scalable digital foundation for future initiatives such as EMIS, production analytics, and material traceability.
Fumes Extraction Monitoring And
Controlling System
Revolutionizing Induction Furnace Pollution Control
Our state-of-the-art Image-Based Fume Extraction Monitoring & Controlling System intelligently monitors real-time fumes density and automatically adjusts the existing ID Fan VFD for optimum suction. The result is significant energy savings, enhanced pollution control efficiency, and uninterrupted furnace operations—all with minimal modification to your existing pollution control system.
Key Benefits
- Designed specifically for Induction Furnace Pollution Control Systems
- AI-Based Real-Time Fumes Density Monitoring
- Automatic ID Fan VFD Speed Optimization
- Up to 15–25% Energy Savings
- No Compromise on Fume Extraction Efficiency
- Minimal Modification to Existing Pollution Control System
- Reduced Operating Costs & Extended Equipment Life
- Supports Sustainable & Environmentally Compliant Operations
Idle Time & Energy Monitoring in Real Time
The proposed Idle Time Reporting system aims to automatically capture downtime events from the PLC (including size, speed, and date) and enable operators to log reasons, departments, and findings. This structured approach helps in detailed analysis, performance monitoring, and continuous improvement.
Key Features
- Automatic Data Capture from PLC (Size, Speed, Date, Downtime)
- Operator Inputs (Department, Reason, Findings)
- Data Storage & Categorization
- Automated Report Generation (Shift/Day/Week/Month/Quarter)
- Comparative Analysis (Mechanical vs Electrical)
- Solution Bank Creation & Continuous Improvement
Dashboard Features
- Real-time downtime tracking
- Idle time categorized by Department/Reason
- Mechanical vs Electrical downtime comparison
- Repeat issue identification
- Easy drill-down by shift, day, or month
Energy Management & Monitoring System
An integrated system that provides real-time measurement, analysis, benchmarking, alerts, reports, and optimization insights. From substation to furnace to rolling mill – complete visibility of your entire operation.
Key Metrics
- kW, kWh, MD
- Power Factor & Harmonics
- Voltage / Current imbalance
- Energy per Ton of Steel
- Shift-wise energy
Dashboards & Reports
Key Capabilities & Benefits
- Real-time Energy Monitoring across Rolling Mills, SMS, Induction Furnaces, and Utilities.
- Reduction in kWh per Ton through continuous monitoring and process optimization.
- Identification of Energy Losses through detailed equipment-wise and process-wise analysis.
- Monitoring of Productive vs. Non-Productive Energy to eliminate hidden losses.
- Energy Benchmarking across shifts, products, and departments for continuous improvement.
- Improved Power Quality Monitoring to enhance equipment performance and reliability.
- Data-Driven Decision Making with customizable dashboards and management reports.
- Integration with Existing Automation Systems for seamless energy intelligence.
- Reduction in Operational Costs through actionable insights and optimized resource utilization.
- Support for Sustainability Goals by reducing energy consumption and carbon footprint.
- Scalable Digital Platform ready for EMIS, production analytics, and Industry 4.0 initiatives.
Core Benefits
Tangible improvements across all operations.
Reduced Energy Usage
Lower Downtime
Predictive Maintenance
Industry Ready
Data Driven Decisions
The NovIngiX Advantage
25+ Years Experience
Industry 4.0 Expertise
End-to-End Execution
Energy Optimization
Predictive Maintenance
Engineering Consultancy
Efficiency Improvement
Innovation Driven
Ready to Optimize Your Plant?
Connect with our engineering experts to discuss operational improvements, bespoke automation implementations, and intelligent process optimizations for your facility.
Trusted By Process Industry Leaders
Meet the founders driving
the future of industry.
At NovIngiX, our strength lies in our people. With a team of industry experts, automation specialists, and seasoned consultants, we bring over 25+ years of experience in industrial automation, process optimization, and digital transformation.
Engineering is not just automation. It is building intelligent industries.
A seasoned expert in industrial automation and process optimization, Kaustubh Tillu leads the technical division at NovIngiX, ensuring the seamless execution of advanced automation solutions. With extensive experience in engineering, software development, project execution, and commissioning, he plays a key role in driving innovation, efficiency, and reliability across industries.
Kaustubh specializes in Industry 4.0 integration, system automation, and process optimization, helping businesses enhance productivity while reducing downtime and operational costs. His hands-on approach, combined with his deep technical knowledge, ensures that NovIngiX delivers state-of-the-art solutions tailored to industry challenges.
25+ Years
Industry Automation
Large Scale Steel Plants
System design and execution
Industrial Software
Custom SCADA and MES
Digital Transformation
Smart factory integration
Innovation and efficiency go hand in hand. Empowering industries with solutions that redefine productivity.
With a strategic vision and deep industry insights, Sagar Oturkar leads the marketing efforts at NovIngiX, driving brand growth and industry engagement. With extensive experience in industrial automation and process industries, he specializes in crafting impactful marketing strategies, building strong client relationships, and positioning NovIngiX as a leader in automation, advisory, and training solutions.
Sagar is passionate about bridging the gap between technology and business needs, ensuring that industries recognize the value of cutting-edge automation and efficiency solutions. His expertise in market analysis, digital outreach, and customer engagement helps NovIngiX stay ahead in the competitive landscape.
Industry Expert
Automation Markets
Digital Outreach
Targeted sector campaigns
Brand Positioning
Strategic growth and identity
Proven Industrial Excellence.
Discover how we've helped leading manufacturers optimize their operations, enhance efficiency, and achieve unparalleled reliability.
Let's Build Smarter
Industries Together.
Whether you're planning automation upgrades, energy optimization, digital transformation, or process improvements — our engineering team is ready.
Get In Touch
Wadgaon Budruk, Pune, India, 411041
Monday – Saturday
09:00 AM – 06:00 PM
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